In the world of maritime engineering, propeller cavitation is a well-known issue that can lead to erosion and reduced efficiency. A recent study, led by Yu Sun from the College of Ocean Science and Engineering at Shanghai Maritime University, has delved into this very topic, exploring the cavitation erosion risks of propeller blades in a ship-propeller-rudder system under different conditions. The research, published in ‘Engineering Applications of Computational Fluid Mechanics’, offers valuable insights for the maritime industry.
So, what’s the deal with cavitation and erosion? Cavitation occurs when the pressure on a propeller blade drops low enough to form vapor bubbles. These bubbles then collapse, or implode, creating tiny shockwaves that can erode the blade’s surface over time. This is a big deal because it can lead to increased maintenance costs, reduced propeller efficiency, and even structural failure if left unchecked.
Sun and his team used advanced numerical simulations to study this phenomenon. They employed the SST k-ω turbulence model and the Schnerr-Sauer cavitation model to simulate the hydrodynamic and cavitation performance of the propeller in the hull wake and oblique flow. They also used a sliding mesh model to simulate the propeller’s rotation.
The results were quite revealing. Under open-water conditions, the propeller cavitation on each blade was pretty uniform due to the even inflow. However, when the propeller operated in the stern wake and oblique flow, the inflow became uneven, and the cavitation changed periodically. This, in turn, increased the propeller’s cavitation erosion risk.
As Sun puts it, “The unstable cavitation increases the erosion risk of the blade area covered by cavitation. The cavitation erosion risk is inversely related to the cavitation coverage area.”
So, what does this mean for the maritime industry? Well, for starters, it underscores the importance of understanding and managing propeller cavitation. By doing so, ship operators can reduce maintenance costs and extend the lifespan of their propellers. Moreover, this research could pave the way for new propeller designs that are more resistant to cavitation erosion.
The study also highlights the impact of hull wake and oblique flow on propeller cavitation. This is particularly relevant for ship designers and operators, as it suggests that the way a ship is designed and operated can significantly influence propeller performance and longevity.
In the words of Sun, “When the propeller works in the stern wake and oblique flow, the inlet flow becomes uneven and the cavitation changes periodically, which will gradually increase the propeller cavitation erosion risk.”
This research is a significant step forward in our understanding of propeller cavitation and erosion. It offers valuable insights for the maritime industry and opens up new avenues for research and development. As the industry continues to evolve, studies like this will be crucial in driving innovation and improving the efficiency and sustainability of maritime operations.

